Custom Industrial High-Speed Pivoting Wheel Sorter Module
Product Overview:
AstraRoll is a premier manufacturer and industrial supplier of Custom Pivoting Wheel Sorter Modules, designed specifically for high-throughput logistics and automated distribution centers. As a factory-direct partner, we specialize in custom-engineered sorting solutions that seamlessly integrate into existing lineshafts, belt conveyors, or MDR systems. Our pivoting wheel sorters utilize a high-density matrix of motorized wheels to provide bi-directional, multi-angle diverting (30°, 45°, 90°) for a wide range of payloads. Unlike standard off-the-shelf units, our modules are fully customizable to handle the irregular footprints of e-commerce polybags and heavy corrugated cartons alike. With an industrial-grade build and precision servo-steering, AstraRoll sorters deliver reliable 24/7 performance, making us the preferred supplier for systems integrators seeking high-performance, custom-built sorting hardware.
Roll Function:
Industry Applications: Industry, Logistics Conveyor Systems, Packaging, Medical, New Energy, Electronics
Custom Industrial High-Speed Pivoting Wheel Sorter Module Details
The AstraRoll Technical Advantage: Custom Engineering for Industry
As an industrial manufacturer, we solve the integration and performance bottlenecks that standard sorters cannot address:
Custom-Tuned Wheel Matrices: We don't believe in a "one-size-fits-all" approach. Depending on your parcel mix (small envelopes vs. large totes), our factory adjusts the spacing and density of the wheel matrix to eliminate "pinch points" and ensure zero-jam performance.
Precision Servo-Steering Technology: Our modules utilize high-torque industrial servo motors for wheel pivoting. This ensures millisecond-accurate response times, allowing your system to process up to 8,000 pieces per hour with perfect directional accuracy.
Manufacturer-Direct Integration Support: We provide open-architecture electrical and mechanical documentation, allowing your engineering team to easily interface our sorting modules with any PLC or Warehouse Management System (WMS).
Product Features & Engineering Specs
Industrial-Grade Durability: Constructed with thickened steel frames and precision-machined components to withstand the vibrations and shock loads of continuous 24/7 logistics operations.
Bi-Directional Sort Flexibility: Custom-engineered to pivot left, right, or both, enabling a single module to feed multiple outbound lanes, significantly reducing your system's overall footprint.
High-Grip Polyurethane Wheels: Our wheels are manufactured with a proprietary high-friction PU formula that ensures positive traction on slippery polybags, plastic totes, and glossy cardboard.
Modular "Drop-In" Cassette: Designed as a self-contained industrial module for rapid installation. Our factory can customize the mounting interface to match the frame dimensions of any major conveyor brand.
Gentle Product Handling: The active driving force of the pivoting wheels eliminates the impact damage associated with pneumatic pushers, making it the ideal choice for fragile electronics and pharmaceuticals.
Key Attributes
Wheel Diameter: 50mm, 60mm, 75mm (Custom sizes available upon request).
Throughput Capacity: 4,000 – 8,000 Pieces Per Hour (PPH) per module.
Sort Angles: 30°, 45°, 60°, 90° (Custom angle logic available).
Weight Capacity: Up to 50 kg (110 lbs) per item (Customizable for heavy-duty applications).
Wheel Material: Industrial-Grade High-Friction Polyurethane (PU).
Steering Drive: Precision AC Servo or Advanced Pneumatic Actuation.
Mounting Type: Customizable Bolt-On or Integrated Frame Mount.
| Comparison Item | AstraRoll Custom Manufacturer Advantage |
| Vs. Standard Suppliers | Full Customization: We tailor the wheel density and mounting dimensions to your specific system, rather than forcing you to adapt to a fixed size. |
| Vs. Pneumatic Pushers | Gentle High-Speed Sort: No impact damage; maintains parcel orientation; significantly higher throughput and sorting accuracy. |
Why Choose AstraRoll? (Your B2B Partner)
Factory-Direct Manufacturing
OEM & ODM Capability: As a dedicated manufacturer, we offer full private-label (OEM) and custom-design (ODM) services for conveyor manufacturers and systems integrators looking to add a world-class sorter to their catalog.
Wholesale B2B Pricing: By cutting out the middleman, we provide competitive factory pricing on bulk orders and project-based procurement.
Engineering Expertise
Site-Specific Layout Support: Our engineering team reviews your facility's parcel profile and conveyor speeds to recommend the optimal sorter configuration, ensuring guaranteed throughput from Day 1.
Frequently Asked Questions (FAQ)
Q: Can you manufacture a sorter to fit my existing non-standard conveyor width?
A: Yes. As a custom manufacturer, we can adjust the sorter's width and wheel matrix density to match any existing conveyor frame, ensuring a perfect "drop-in" fit.
Q: Do you offer technical support for PLC integration?
A: Absolutely. We provide comprehensive wiring diagrams and communication protocols. Our technical team is available to assist your software engineers during the commissioning phase.
Q: Can these sorters handle ultra-lightweight polybags?
A: Yes. We specialize in "High-Density" wheel matrices specifically designed to prevent thin polybags from sagging or jamming, a common issue with standard sorters.
Q1. Are you a trader or direct factory?
We are a real factory with more than 20 years experience in producing blister packaging.
Q2. What are your main products?
We design and manufacture a full range of custom packaging solutions, including food packaging (bakery, takeout, drink, meat, seafood, supermarket etc.), as well as electronic, cosmetics, agricultural packaging and so on, offering one-stop services from design and mold development to production.
Q3. What about delivery time?
1-3 working days for proofing. 7-15 working days for quality quantity depends on the order quantity after you confirm the sample.
Q4. How can I get a quote for customized products?
The exact price will be determined based on your specific requirements, including the product's dimensions (length, width, height, thickness), material selection, order quantity, packaging method, and any printing or logo customization needs.
Q5. What is your payment?
TT / Paypal / Western Union / LC / Credit Card etc. are all available to us.
