Zinc Plating

As a professional industrial roller manufacturer, AstraRoll specializes in producing durable industrial zinc plated rollers and custom zinc plated rollers, widely used in general‑purpose logistics conveying, light‑duty industrial automation, packaging machinery, warehouse handling equipment and indoor production‑line systems. Zinc plating is an economical, effective anti‑corrosion surface treatment that forms a protective zinc layer on roller surfaces, providing reliable rust resistance, oxidation protection and long‑term stability in indoor, humid and mild‑corrosion working environments. Our custom zinc plated rollers balance cost‑efficiency, structural strength and anti‑rust performance, ideal for standardized and customized light‑to‑medium‑load industrial conveying applications.

Different from heavy‑duty coated rollers, zinc plated rollers focus on basic anti‑corrosion protection for daily‑use industrial scenarios. We adopt high‑quality carbon steel, seamless steel tubes and alloy steel roller substrates, processed by precision turning, grinding and deburring, followed by standard galvanizing treatments including electro‑zinc plating, bright zinc plating and heavy zinc plating. We strictly control plating thickness, surface uniformity and adhesion strength, avoiding peeling, bubbling or uneven coating. We provide full customization of roller size, wall thickness, plating type, plating thickness and shaft‑end structure to meet diverse light‑duty conveying and automation equipment requirements.

Core Product Range

Standard Electro‑Zinc Plated Industrial Rollers
Economical thin‑layer electro‑zinc plating, with bright smooth surface and basic rust‑proof performance. Suitable for indoor general‑purpose conveying, small‑package logistics and light‑load workshop production lines.

Bright Zinc Plated Precision Conveying Rollers
High‑gloss bright zinc plating with uniform, clean surface, improving wear resistance and decorative effect. Ideal for automated sorting machinery, packaging equipment and precision light‑duty conveying systems.

Heavy‑Duty Thick Zinc Plated Rollers
Thick‑layer heavy zinc plating for enhanced anti‑corrosion performance, resisting moderate humidity and mild outdoor exposure. Perfect for semi‑outdoor logistics equipment and long‑service‑life industrial rollers.

Zinc Plated Stainless Steel Hybrid Rollers
Carbon‑steel‑core zinc plated rollers with reinforced structural strength, combining cost‑effectiveness and rust resistance. Widely used in warehouse pallet transport and factory assembly‑line rollers.

Custom Non‑Standard Zinc Plated Rollers
Tailor‑made small‑diameter micro‑rollers, tapered rollers and large‑size zinc plated rollers for special‑automation equipment, customized logistics lines and non‑standard machinery applications.

Key Features & Product Advantages

Reliable Anti‑Corrosion & Rust‑Proof Performance
The dense zinc protective layer isolates air and moisture, effectively preventing steel roller rusting and oxidation in humid indoor, semi‑outdoor and mild‑corrosion environments.

Cost‑Effective & Economical Solution
Zinc plating is an affordable surface treatment compared to thermal spraying, ceramic coating or hard chrome plating, suitable for mass‑produced light‑to‑medium‑load industrial rollers.

Smooth Surface & Stable Rotation
Precision‑controlled plating thickness maintains original roller roundness, straightness and concentricity, ensuring stable low‑noise rotation for high‑speed conveying lines.

Strong Plating Adhesion
Strict pre‑treatment removes surface impurities, ensuring tight bonding between zinc layer and roller substrate, resisting peeling and abrasion during long‑term use.

Wide Application Compatibility
Suitable for indoor workshops, e‑commerce sorting centers, light‑duty packaging lines and general automation equipment, matching most mainstream industrial conveying systems.

Full Customization Support
Customize roller specifications, plating thickness, surface gloss and mounting structures to meet customer‑specific light‑load conveying and automation equipment needs.

Typical Applications

Logistics parcel sorting systems, warehouse pallet conveying and indoor distribution‑center conveyor rollers
Factory assembly lines, light‑duty production machinery and automated material‑handling equipment
Packaging machinery, small‑product conveying lines and semi‑outdoor mild‑humidity industrial equipment
Textile auxiliary conveying rollers, furniture‑industry processing machinery and general‑purpose industrial automation systems
Small‑size customized non‑standard rollers for light‑load mechanical transmission devices

Why Choose AstraRoll as Your Custom Zinc Plated Rollers Manufacturer?

With rich experience in standard and custom zinc plated roller manufacturing, AstraRoll strictly controls raw‑material quality, precision machining, plating thickness uniformity and coating adhesion. Our zinc plated rollers solve common pain points of ordinary steel rollers: rapid rusting, short service life and unstable surface quality in humid indoor industrial environments.

We provide one‑stop services including roller structural customization, zinc plating treatment, precision processing and finished‑product testing, supplying high‑quality cost‑effective zinc plated rollers for global light‑duty industrial and logistics customers.