Industrial Chain Transfer Conveyor in Pallet Handling Systems

The Industrial Chain Transfer Conveyor is a high-performance solution designed for the automated 90-degree redirection of pallets within a conveyor circuit. Positioned at the intersection of two conveyor lines, this unit utilizes a precision-engineered lifting mechanism (Pop-up) to raise the load and transfer it via high-strength chains.

Our systems are built to withstand the rigors of heavy-duty industrial environments, ensuring consistent material flow in palletizing, warehousing, and production line operations. By providing a stable, multi-strand contact surface, it is the superior choice for handling standard wooden pallets, plastic skids, and even irregular-bottom containers that may struggle on traditional roller systems.

Key Features & Design Advantages

• Robust Structural Frame: Heavy-duty, precision-welded steel frame (available in powder-coated or galvanized finishes) provides maximum structural integrity under full load.
• Precision Pop-up Mechanism: Utilizing high-capacity pneumatic cylinders or electric actuators, the "lift and transfer" action is smooth, synchronized, and designed for millions of cycles.
• Multi-Strand Versatility: Available in 2, 3, or even 4-strand configurations to accommodate varying pallet dimensions and bottom configurations.
• Smooth Surface Transition: Engineered with low-friction chain guides (UHMW-PE) to reduce wear, noise, and energy consumption.
• Modular Integration: The compact footprint allows for seamless integration into existing roller, chain, or belt conveyor layouts without major structural modifications.

Technical Parameters

Standard Load Capacity: 500 kg to 3,000 kg (Heavy-duty custom builds available)
Transfer Angle: 90 Degree (Bi-directional optional)
Standard Lifting Height: 19 mm – 50 mm (Adjustable)
Drive System: High-torque industrial gear motors (Globally sourced options)
Chain Type: Double-pitch precision roller chain (ISO standard)
Conveying Speed: 9 – 18 m/min (Standard), customizable to match line speed
Lifting Mechanism: Heavy-duty pneumatic cylinder with flow control valves
Operating Temperature: -10°C to +50°C (Special low/high temp versions available)

Why It's a Vital Component in Pallet Handling Systems?

In a high-speed Pallet Handling System, the transfer junction is often the most critical point. Our Industrial Chain Transfer Conveyor addresses three major operational needs:

• Directional Flexibility: It enables the creation of "T", "L", or cross-junctions, allowing pallets to be diverted to different storage aisles or processing stations.
• Safety & Stability: The positive chain drive ensures the pallet does not slide or twist during the 90-degree transition, significantly reducing the risk of load shifts.
• Accumulation Support: Capable of handling back-to-back pallet flow, ensuring that sorting and merging do not create bottlenecks in the main trunk line.

Applications Across Industries

• Automated Warehousing (AS/RS): Acting as the critical bridge between main transport lines and storage racking systems.
• Lithium Battery Manufacturing: Safe handling of heavy, sensitive battery modules in assembly and high-temperature testing lines.
• Automotive Logistics: Transporting heavy engine blocks or chassis components through assembly workstations.
• Food & Beverage: Efficient routing of palletized finished goods to wrapping and shipping bays.
• Construction Materials: Handling heavy palletized bags of cement, tiles, or bricks with high reliability.

Why Choose AstraRoll's Industrial Chain Transfer Conveyor in Pallet Handling Systems? 

• Engineering Expertise: We specialize in custom-engineered solutions. Whether you require specific frame dimensions or unique lifting heights, our team provides full CAD support.
• High-Quality Component Sourcing: While we use globally recognized, high-torque industrial motors to ensure reliability, our designs are brand-agnostic, allowing for easy replacement and maintenance anywhere in the world.
• Proven Durability: Our systems are trusted by global automation leaders (such as Lead Intelligent and Han’s Laser), ensuring they meet the highest standards for uptime and longevity.
• ISO Certified Manufacturing: Every unit undergoes rigorous load and cycle testing at our facility before being shipped to your site.

FAQ

Q1: Can your chain transfer handle pallets with boards running parallel to the chains?

A: To ensure stability, we typically recommend that the pallet boards run perpendicular to the chains. If your system requires parallel handling, we can customize a 3-strand or 4-strand solution to provide the necessary support.

Q2: How is the lifting synchronized for heavy loads?

A: We use a mechanical linkage system or synchronized pneumatic controls to ensure all chain strands lift perfectly level, preventing any tilting of the pallet.

Q3: What maintenance is required?

A: Maintenance is minimal. We recommend periodic lubrication of the chains, checking the tension, and ensuring the pneumatic seals are in good condition for the lifting mechanism.

Q1. Are you a trader or direct factory?

We are a real factory with more than 20 years experience in producing blister packaging.

Q2. What are your main products?

We design and manufacture a full range of custom packaging solutions, including food packaging (bakery, takeout, drink, meat, seafood, supermarket etc.), as well as electronic, cosmetics, agricultural packaging and so on, offering one-stop services from design and mold development to production.

Q3. What about delivery time?

1-3 working days for proofing. 7-15 working days for quality quantity depends on the order quantity after you confirm the sample.

Q4. How can I get a quote for customized products?

The exact price will be determined based on your specific requirements, including the product's dimensions (length, width, height, thickness), material selection, order quantity, packaging method, and any printing or logo customization needs.

Q5. What is your payment?

TT / Paypal / Western Union / LC / Credit Card etc. are all available to us.