Custom Zinc Plated Conveyor Roller

AstraRoll's Customized Zinc Plated Conveyor Rollers are the industrial workhorse of modern material handling systems, specifically designed for high-frequency use in logistics centers, warehouses, and assembly lines. Each roller is constructed from premium-grade cold-rolled steel and treated with a high quality electro-galvanized finish. This zinc plating provides a robust protective barrier against oxidation and wear, facilitating the smooth moving of cartons, totes, and pallets in diverse environmental conditions.

Engineered for durability and efficiency, these rollers support a higher loading capacity compared to standard light-duty alternatives. The precision-fit assembly between the tube and the bearing housing ensures structural integrity under continuous operation, delivering exceptional driving quiet wear resistance and stable smooth driving. Furthermore, our zinc plated rollers are fully customizable to interface seamlessly with various models of gravity conveyor tracks and automated sorting frames, tailored to your exact dimensional requirements.

Technical Parameter

Material: Precision Cold-Rolled Carbon Steel (St37 / S235JR)

Surface Treatment: High Quality Zinc Plating (Galvanized), Blue-white or Yellow Zinc

Tube Diameter: Ø25mm, Ø38mm, Ø50mm, Ø60mm, Ø76mm, Ø89mm

Shaft Diameter: Ø8mm, Ø10mm, Ø12mm, Ø15mm, Ø20mm (Round or Hexagonal)

Shaft End Type: Spring Loaded, Internal Thread, Female Thread, or Fixed Milling

Bearing Type: Precision Double-Sealed Ball Bearings or Carbon Steel Pressed Bearings

Load Capacity: 30kg – 500kg per roller (Supports higher loading capacity)

Surface Finish: Smooth Galvanized Finish (Ra 1.6 – 3.2μm)

Wall Thickness: 1.0mm, 1.2mm, 1.5mm, 2.0mm, 3.0mm

Operating Temp: -20°C to +80°C (Reliable for smooth driving in cold storage)

Application Industrial

Logistics & Distribution: High-speed sorting conveyors for e-commerce and express hubs.

Warehouse Storage: Gravity flow racks and pallet live storage systems.

Airport Systems: Baggage handling conveyors and security screening lines.

Manufacturing: Assembly lines for automotive, electronics, and consumer appliances.

Food Packaging: Non-direct contact transport for secondary packaging and dry goods.

Why choose AstraRoll's Zinc Plated Conveyor Roller?

Superior Corrosion Resistance: Our high quality zinc plating process ensures a uniform coating thickness, protecting the roller from rust and extending service life in humid environments.

High-Load Engineering: Built with reinforced steel tubes and precision bearings to support a higher loading capacity, ensuring the rollers do not deform under heavy stress.

Low Noise Operation: Utilizing high-grade precision bearings ensures exceptional driving quiet wear resistance, creating a better working environment in large-scale facilities.

Optimized Surface Smoothness: The galvanized finish reduces friction with the bottom of the conveyed goods, facilitating smooth moving and preventing package damage.

Ultimate Customization: Furthermore, our zinc plated rollers are fully customizable to interface seamlessly with various models of legacy conveyor frames and newly designed automated sorting systems.

FAQ

Q: What is the benefit of zinc plating over a painted surface?

A: Zinc plating offers better scratch resistance and superior anti-rust protection that won't chip off, ensuring smooth moving and a cleaner look for years.

Q: Can you provide rollers for heavy pallet loads?

A: Yes. We offer thick-walled steel tubes and heavy-duty reinforced bearings to facilitate smooth driving even for loads exceeding 500kg per roller.

Q: How do you handle high-speed requirements in sorting centers?

A: We use precision ball bearings and dynamic balancing techniques to ensure exceptional driving quiet wear resistance and stability at speeds up to 2m/s.

Q: Are your rollers easy to replace in existing frames?

A: Absolutely. Our rollers are fully customizable to interface seamlessly with your current setup, using spring-loaded shafts or internal threads for rapid, tool-free installation.

Q1. Are you a trader or direct factory?

We are a direct manufacturing factory with over 20 years of expertise in high-end industrial rollers, casters and material handling solutions. Our facility operates with ISO-certified quality management systems, allowing us to maintain full control over production cycles and quality standards. Throughout two decades of growth, we have established deep, long-term strategic partnerships with several listed companies and global automation leaders, proving our reliability as a high-tier industrial supplier.

Q2. What are your main products?

AstraRoll specializes in the engineering and production of three core product lines: Industrial Rollers, Heavy-Duty Wheels, and Precision Casters. We do not just sell components; we provide integrated movement and transport solutions. Our products are widely utilized across high-demand sectors, including: New Energy, Lithium Battery, Mining, Heavy Industry, Medical Institutional, Agriculture and Logistics.

Q3. What about delivery time?

We deeply understand that project timelines are critical.
Standard Products: Usually dispatched within 7–15 working days if the components are in stock.
Customized/OEM Orders: Depending on the complexity and volume, the lead time typically ranges from 20–35 days. This includes time for technical drawing confirmation, specialized tooling, and rigorous pre-shipment testing.
Shipping Methods: We offer flexible global logistics solutions, including FOB and CIF terms. We ship via Sea Freight (for bulk industrial orders), Air Freight (for urgent project needs), and International Express (DHL/FedEx/TNT) for smaller components or samples.

Q4. How can I get a quote for customized products?

Since a significant portion of our business involves specialized engineering, pricing is tailored to your specific technical requirements. To provide an accurate quote, please provide the following details: Technical Drawings or Sketches, Application Environment, Quantity, Special Requests. Our engineering team typically reviews and responds to custom inquiries with a formal quotation within 24–48 hours.

Q5. What is your payment?

TT / Paypal / Western Union / LC / Credit Card etc. are all available to us.